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#2-56 UNC tap drill size

Tap #2-56 UNC with a #50 drill (0.0700 in, 1.78 mm), about 69% thread. Taps this fine break easily, so hand-tap with cutting oil and back off often.

Tap drill (cut tap, standard chart)
#50
0.0700 in · 1.78 mm · ≈69% thread
Threads per inch
56 TPI (pitch 0.0179 in / 0.45 mm)
Major diameter
0.086 in (2.18 mm)
Basic minor diameter
0.0667 in (1.69 mm)
Form-tap drill (approx.)
≈ 0.0771 in (1.96 mm), check tap maker's chart
Clearance drill close / free
#43 (0.0890 in) / #41 (0.0960 in)
Nearest metric drill
1.8 mm (65% thread)
Drill size vs thread engagement for #2-56 UNC (% thread = 76.98 × TPI × (D − drill))
DrillinchmmThread %Typical use
#510.06701.781.9%General purpose
#50 (chart drill)0.07001.7869.0%Hard or tough material, deep or blind holes
1.8 mm (metric drill)0.07091.865.2%Hard or tough material, deep or blind holes
#490.07301.8556.0%Low engagement: check strength
Neighbouring UNC threads
ThreadTap drillTap drill (mm)Clearance close / free
#1-64 UNC#53 (0.0595 in)1.51 mm#48 / #46
#2-56 UNC (this page)#50 (0.0700 in)1.78 mm#43 / #41
#3-48 UNC#47 (0.0785 in)1.99 mm#37 / #35
#4-40 UNC#43 (0.0890 in)2.26 mm#32 / #30
#5-40 UNC#38 (0.1015 in)2.58 mm#30 / #29

Practical notes

At 56 TPI the basic thread depth is only about 0.0097 in per side, so small errors in drill size change engagement a lot. Use a sharp, correctly sized drill, a tap guide to keep the tap square, and limit thread depth to about 1.5 × diameter.

Thread-forming taps are popular for #2 sizes in aluminium and brass because they make no chips; they need a larger hole, roughly 0.0771 in (1.96 mm, D − 0.5 × pitch). Confirm against the tap maker's chart.

If a #2 thread in plastic or a printed part must survive repeated assembly, a threaded insert is usually more durable than tapping the base material.

UNC (coarse) is the default Unified series: quicker to assemble, more tolerant of dirt and damage, and better in soft materials such as aluminium and cast iron.

Clearance drills for a #2 screw: close fit #43 (0.0890 in, 2.26 mm), free fit #41 (0.0960 in, 2.44 mm).

FAQ

What size drill for a #2-56 UNC tap?

The standard tap drill for #2-56 UNC is a #50 drill, 0.0700 in (1.78 mm), which gives about 69% thread.

What clearance hole for a #2 UNC screw?

Use #43 (0.0890 in, 2.26 mm) for a close fit or #41 (0.0960 in, 2.44 mm) for a free fit. Clearance depends on diameter only, so it is the same for UNC and UNF #2 screws.

What metric drill can I use for #2-56 UNC?

The closest metric drill is 1.8 mm (0.0709 in), giving about 65% thread on #2-56 UNC.

What is the difference between #2-56 UNC and #2-64 UNF?

Both are #2 diameter. #2-56 UNC has 56 threads per inch and uses a #50 tap drill (0.0700 in); #2-64 UNF has 64 TPI and uses a #50 drill (0.0700 in). The threads are not interchangeable.

Sources: ASME B1.1 — Unified inch screw threads (UN and UNR form) · Machinery's Handbook — tap drill sizes and percentage-of-thread formula · ASME B94.11M — twist drills (number and letter drill sizes) · Common machinist clearance-drill chart (close / free fit)

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