M24 tap drill size
Drill 21.0 mm for an M24 x 3.0 tap (about 77% thread). At this diameter you would normally pilot-drill first and power-tap or thread-mill rather than tap by hand.
| Drill | mm | inch | Thread % | Typical use |
|---|---|---|---|---|
| 20.5 mm | 20.5 | 0.8071 | 89.8% | Tight: high tapping torque, tap breakage risk |
| 21.0 mm (ISO 2306) | 21.0 | 0.8268 | 77.0% | General purpose |
| 53/64" (inch drill) | 21.03 | 0.8281 | 76.1% | General purpose |
| 21.5 mm | 21.5 | 0.8465 | 64.2% | Hard or tough material, deep or blind holes |
| Thread | Tap drill | Tap drill (in) | Clearance (ISO 273 medium) |
|---|---|---|---|
| M20 x 2.5 | 17.5 mm | 0.6890 in | 22.0 mm |
| M22 x 2.5 | 19.5 mm | 0.7677 in | 24.0 mm |
| M24 x 3.0 (this page) | 21.0 mm | 0.8268 in | 26.0 mm |
| M27 x 3.0 | 24.0 mm | 0.9449 in | 30.0 mm |
| M30 x 3.5 | 26.5 mm | 1.0433 in | 33.0 mm |
Practical notes
Drilling 21.0 mm in one pass puts a lot of load on the spindle and workholding. Pilot-drill first, then open up to size; an undersize hole is the most common cause of a seized or broken tap at this size.
Tapping torque rises steeply with diameter. On a machine use a tapping head or rigid tapping; for one-off or high-value parts, thread milling avoids the risk of a broken tap and lets you adjust the fit. Threads in tubes or bosses this size are often single-point cut on a lathe instead.
Typical engagement lengths: about 1 × diameter in steel, 1.5 × in cast iron or brass and 2 × in aluminium. In softer materials a longer engagement does more for strength than a tighter tap drill.
Thread-forming taps need about 22.5 mm (D − 0.5 × P); this is approximate, so check the tap maker's chart before drilling.
Clearance holes come from ISO 273: fine (close) 25.0 mm, medium (normal) 26.0 mm, coarse (loose) 28.0 mm. Use fine for location, medium as the default and coarse when hole positions vary.
FAQ
What size drill for an M24 tap?
Use a 21.0 mm drill (0.8268 in) for a cut M24 x 3.0 tap, per ISO 2306 (major diameter minus pitch). It gives about 77% thread.
What clearance hole for an M24 bolt?
ISO 273 gives 25.0 mm (fine/close), 26.0 mm (medium/normal) and 28.0 mm (coarse/loose) for M24, whatever the pitch. Medium is the usual default.
What inch drill can I use for an M24 tap?
The closest inch drill is 53/64" (0.8281 in, 21.03 mm), which gives about 76% thread on M24 x 3.0.
Is there a fine-thread M24?
Yes. A common fine pitch for M24 is M24 x 2.0 (22.0 mm drill). The coarse M24 x 3.0 (21.0 mm drill) is the default; fine pitches are chosen for adjustment, thin walls or vibration.
Sources: ISO 261 — ISO general purpose metric screw threads, general plan (pitches) · ISO 724 — basic dimensions (minor diameter D1 = D − 1.0825 P) · ISO 2306 — drills for use prior to tapping (tap drill = D − P) · ISO 273 — clearance holes for bolts and screws · Machinery's Handbook — percentage-of-thread formula
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