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M22 x 1.5 tap drill size

Drill 20.5 mm for an M22 x 1.5 fine thread: the 22 mm major diameter minus the 1.5 mm pitch, giving about 77% thread.

Tap drill (cut tap, ISO 2306)
20.5 mm
0.8071 in · ≈77% thread
Pitch
1.5 mm (fine)
Major diameter
22 mm (0.866 in)
Basic minor diameter (D1)
20.376 mm
Form-tap drill (approx.)
≈ 21.25 mm, check tap maker's chart
Clearance hole (ISO 273 fine / medium / coarse)
23.0 / 24.0 / 26.0 mm
Nearest inch drill
13/16" = 0.8125 in (70% thread)
Drill size vs thread engagement for M22 x 1.5 (% thread = 76.98 × (D − drill) ÷ P)
DrillmminchThread %Typical use
20.5 mm (ISO 2306)20.50.807177.0%General purpose
13/16" (inch drill)20.640.812569.9%Hard or tough material, deep or blind holes
Neighbouring metric fine threads
ThreadTap drillTap drill (in)Clearance (ISO 273 medium)
M18 x 1.516.5 mm0.6496 in20.0 mm
M20 x 1.518.5 mm0.7283 in22.0 mm
M22 x 1.5 (this page)20.5 mm0.8071 in24.0 mm
M24 x 2.022.0 mm0.8661 in26.0 mm
M27 x 2.025.0 mm0.9843 in30.0 mm

Practical notes

Drilling 20.5 mm in one pass puts a lot of load on the spindle and workholding. Pilot-drill first, then open up to size; an undersize hole is the most common cause of a seized or broken tap at this size.

Tapping torque rises steeply with diameter. On a machine use a tapping head or rigid tapping; for one-off or high-value parts, thread milling avoids the risk of a broken tap and lets you adjust the fit. Threads in tubes or bosses this size are often single-point cut on a lathe instead.

Typical engagement lengths: about 1 × diameter in steel, 1.5 × in cast iron or brass and 2 × in aluminium. In softer materials a longer engagement does more for strength than a tighter tap drill.

Large fine-pitch threads such as M22 x 1.5 are typical on shafts, bearing locknuts and thin-walled housings, where a coarse thread would cut too deep into the wall. The shallower thread makes drill size more critical: a 0.1 mm change shifts engagement by about 5 percentage points.

Clearance holes come from ISO 273: fine (close) 23.0 mm, medium (normal) 24.0 mm, coarse (loose) 26.0 mm. Use fine for location, medium as the default and coarse when hole positions vary.

FAQ

What size drill for an M22 x 1.5 tap?

Use a 20.5 mm drill (0.8071 in) for a cut M22 x 1.5 tap, per ISO 2306 (major diameter minus pitch). It gives about 77% thread.

What clearance hole for an M22 bolt?

ISO 273 gives 23.0 mm (fine/close), 24.0 mm (medium/normal) and 26.0 mm (coarse/loose) for M22, whatever the pitch. Medium is the usual default.

What inch drill can I use for an M22 x 1.5 tap?

The closest inch drill is 13/16" (0.8125 in, 20.64 mm), which gives about 70% thread on M22 x 1.5.

How is M22 x 1.5 different from other M22 pitches?

Same 22 mm major diameter, different pitch, so a different tap drill: M22 x 2.5 (19.5 mm drill). The taps and bolts are not interchangeable with M22 x 1.5 (20.5 mm drill).

Sources: ISO 261 — ISO general purpose metric screw threads, general plan (pitches) · ISO 724 — basic dimensions (minor diameter D1 = D − 1.0825 P) · ISO 2306 — drills for use prior to tapping (tap drill = D − P) · ISO 273 — clearance holes for bolts and screws · Machinery's Handbook — percentage-of-thread formula

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