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3/4-16 UNF tap drill size

The standard tap drill for 3/4-16 UNF is an 11/16" drill (0.6875 in, 17.46 mm), giving about 77% thread. At this size pilot-drill first and power-tap, thread-mill or single-point the thread.

Tap drill (cut tap, standard chart)
11/16"
0.6875 in · 17.46 mm · ≈77% thread
Threads per inch
16 TPI (pitch 0.0625 in / 1.59 mm)
Major diameter
0.750 in (19.05 mm)
Basic minor diameter
0.6823 in (17.33 mm)
Form-tap drill (approx.)
≈ 0.7188 in (18.26 mm), check tap maker's chart
Clearance drill close / free
49/64" (0.7656 in) / 25/32" (0.7813 in)
Nearest metric drill
17.5 mm (75% thread)
Drill size vs thread engagement for 3/4-16 UNF (% thread = 76.98 × TPI × (D − drill))
DrillinchmmThread %Typical use
11/16" (chart drill)0.687517.4677.0%General purpose
17.5 mm (metric drill)0.689017.575.2%General purpose
45/64"0.703117.8657.7%Low engagement: check strength
Neighbouring UNF threads
ThreadTap drillTap drill (mm)Clearance close / free
9/16-18 UNF33/64" (0.5156 in)13.1 mm37/64" / 19/32"
5/8-18 UNF37/64" (0.5781 in)14.68 mm41/64" / 21/32"
3/4-16 UNF (this page)11/16" (0.6875 in)17.46 mm49/64" / 25/32"
7/8-14 UNF13/16" (0.8125 in)20.64 mm57/64" / 29/32"
1"-12 UNF59/64" (0.9219 in)23.42 mm1-1/64" / 1-1/32"

Practical notes

Drilling 11/16" (0.6875 in) is a heavy cut: pilot-drill, then open up, and check the hole size before tapping. An undersize hole is the usual cause of a seized tap at this size.

Use a tapping head, rigid tapping or thread milling on a machine. For one-off parts, single-point threading on a lathe or thread milling avoids the cost and risk of a large broken tap.

Thread-forming taps need about 0.7188 in (18.26 mm, D − 0.5 × pitch); that is approximate, so check the tap maker's chart.

UNF (fine) threads have more threads per inch than UNC, a larger tensile stress area and better resistance to loosening, but they strip more easily in soft material and are more sensitive to drill size.

Clearance drills for a 3/4 screw: close fit 49/64" (0.7656 in, 19.45 mm), free fit 25/32" (0.7813 in, 19.84 mm).

FAQ

What size drill for a 3/4-16 UNF tap?

The standard tap drill for 3/4-16 UNF is an 11/16" drill, 0.6875 in (17.46 mm), which gives about 77% thread.

What clearance hole for a 3/4 UNF screw?

Use 49/64" (0.7656 in, 19.45 mm) for a close fit or 25/32" (0.7813 in, 19.84 mm) for a free fit. Clearance depends on diameter only, so it is the same for UNC and UNF 3/4 screws.

What metric drill can I use for 3/4-16 UNF?

The closest metric drill is 17.5 mm (0.6890 in), giving about 75% thread on 3/4-16 UNF.

What is the difference between 3/4-16 UNF and 3/4-10 UNC?

Both are 3/4 diameter. 3/4-16 UNF has 16 threads per inch and uses an 11/16" tap drill (0.6875 in); 3/4-10 UNC has 10 TPI and uses a 21/32" drill (0.6563 in). The threads are not interchangeable.

Sources: ASME B1.1 — Unified inch screw threads (UN and UNR form) · Machinery's Handbook — tap drill sizes and percentage-of-thread formula · ASME B94.11M — twist drills (number and letter drill sizes) · Common machinist clearance-drill chart (close / free fit)

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